Sr. No. | Checkpoints | Observation | Recommendation | Action Taken by |
1 | Design Controls | |||
1.1 | Is there a documented process for design control? | |||
1.2 | Are design requirements properly documented? | |||
1.3 | Is there a process for design verification and validation? | |||
1.4 | Are design changes reviewed and approved? | |||
1.5 | Are design changes properly documented and communicated? | |||
2 | Change Control | |||
2.1 | Is there a process for change control? | |||
2.2 | Are changes reviewed and approved? | |||
2.3 | Are change requests properly documented? | |||
2.4 | Are change impacts assessed? | |||
2.5 | Are change impacts communicated to relevant stakeholders? | |||
3 | Equipment Calibration and Maintenance | |||
3.1 | Is there a process for equipment calibration and maintenance? | |||
3.2 | Is there a schedule for equipment calibration and maintenance? | |||
3.3 | Are calibration and maintenance records maintained and updated? | |||
3.4 | Are out-of-tolerance or out-of-specification equipment properly addressed? | |||
3.5 | Are relevant personnel trained in equipment calibration and maintenance? | |||
4 | Risk Management | |||
4.1 | Is there a risk management process in place? | |||
4.2 | Are risks properly identified and assessed? | |||
4.3 | Are controls implemented to mitigate identified risks? | |||
4.4 | Are risk assessments and controls properly documented? | |||
4.5 | Are risk assessments and controls regularly reviewed and updated? | |||
5 | Supplier Management | |||
5.1 | Is there a process for supplier management? | |||
5.2 | Are supplier records maintained and updated? | |||
5.3 | Are supplier evaluations and audits conducted? | |||
5.4 | Are supplier nonconformances properly addressed and documented? | |||
5.5 | Are relevant personnel trained in supplier management? |
Sr. No. | Checkpoints | Observation | Recommendation | Action Taken by |
01 | Is the control copy of Maintenance Department SOPs available? | |||
02 | Are the personnel having knowledge of current GMP requirements? | |||
03 | Is the preventive maintenance schedule available? | |||
04 | Check the preventive maintenance records. | |||
05 | Is equipment labeled with the last maintenance date and the next due maintenance date? | |||
06 | Are the equipment qualifications available? | |||
07 | Check the equipment qualification record. | |||
08 | Is the temperature gauge calibration record available? | |||
09 | Check the temperature gauge calibration record. | |||
10 | Is the pressure/vacuum gauge calibration record available? | |||
11 | Check the calibration record. | |||
12 | Check the breakdown maintenance record. | |||
13 | Check the DM water generation record. | |||
14 | Check the AHU maintenance record. | |||
15 | Check the AHU’s filter cleaning record. | |||
16 | Check the AHU’s differential pressure record. | |||
17 | Is there any training schedule for new entrants in the maintenance department? | |||
18 | Are new entrants trained after join the maintenance department? | |||
19 | Are there any documents for the postponement of the scheduled maintenance? | |||
20 | Is the department follow the postponement of the scheduled maintenance and send it to review by the QA department? | |||
21 | Is there a checklist for each piece of equipment for preventive maintenance? | |||
22 | Check the equipment checklist. | |||
23 | Is all electrical motor labeled and well maintained? | |||
24 | Check the status of the electrical motor. | |||
25 | Check the maintenance status of the DG Set. | |||
26 | Is the maintenance store area clean? | |||
27 | Check the housekeeping of the maintenance store area. | |||
28 | Are all storage tanks properly labeled? |