Sr. No. | Checkpoints | Observation | Recommendation | Action Taken by |
1. | Is the control copy of the production department SOPs available? | |||
2. | Are the personnel having knowledge of current GMP requirements? | |||
3. | Are the lots of raw materials properly stored? | |||
4. | Are the lots of raw materials having proper labels of status? | |||
5. | Is the housekeeping maintained? | |||
6. | Is the weighting balance having a proper tag of calibration status? | |||
7. | Is the balance calibration record available? | |||
8. | Are the calibrated standard weights available? | |||
9. | Is the calibration certificate available? | |||
10. | Are the standard weights properly stored? | |||
11. | Is the reactor area cleaned? | |||
12. | Is the status label of the reactor available? | |||
13. | Is the BMR requisition slip record available? | |||
14. | Check the calibration status of temperature gauges. | |||
15. | Check the calibration status of pressure gauges. | |||
16. | Check the status of the centrifuge. | |||
17. | Check the cleaning of the centrifuge and centrifuging area. | |||
18. | Check the condition of the centrifuge bags. | |||
19. | Check the status of the dryer. | |||
20. | Check the cleaning of the dryer and drying area. | |||
21. | Check the calibration status of the temp, Gauge of the dryer. | |||
22. | Check the trays and trolley condition. | |||
23. | Check the status of the sifter. | |||
24. | Check the cleaning of the sifting area. | |||
25. | Check the status of the multi-mill. | |||
26. | Check the cleaning of the milling area. | |||
27. | Check the finished product packing area. | |||
28. | Check the availability and stock of packing materials. | |||
29. | Check the temperature and humidity record. | |||
30. | Check the cleaning of sampling devices. | |||
31. | Are all the sampling devices properly stored? | |||
32. | Check the general cleaning and housekeeping of plants. | |||
33. | Check the test request slip record. | |||
34. | Check the personnel hygiene. | |||
35. | Check the safety equipment. | |||
36. | Check the other records. | |||
37. | Is ECR available? | |||
38. | Check the ECR. | |||
39. | Check the condition of the fluid bed dryer. | |||
40. | Check the condition of reactors. | |||
41. | Are there work instructions labeled on all equipment? | |||
42. | Are records maintained for Solvent Receipt, Usage & Recovery In Plant? | |||
43. | Check the records of Solvent Receipt, Usage & Recovery In the Plant. | |||
44. | Is there any training record for new employees? | |||
45. | Check the training record and training schedule. | |||
46. | Is the pipeline properly marked with directional arrows? | |||
47. | Is the logbook of all Equipment properly maintained? |
Sr. No. | Checkpoints | Observation | Recommendation | Action Taken by |
1 | Production Planning | |||
1.1 | Is there a documented production plan that includes production schedules and targets? | |||
1.2 | Is the production plan reviewed and updated regularly? | |||
1.3 | Is there a process for handling changes to the production plan? | |||
1.4 | Are production resources, such as equipment and personnel, adequately allocated to meet production targets? | |||
1.5 | Are production records maintained and updated regularly? | |||
2 | Raw Material Management | |||
2.1 | Is there a process for managing raw materials, including receiving, storing, and handling them? | |||
2.2 | Are raw materials properly identified and labeled? | |||
2.3 | Are raw materials inspected and tested before use in production? | |||
2.4 | Is there a process for handling and disposing of expired or contaminated raw materials? | |||
2.5 | Are records of raw material management maintained and updated regularly? | |||
3 | Equipment Maintenance | |||
3.1 | Is there a process for equipment maintenance, including preventive maintenance and corrective maintenance? | |||
3.2 | Is equipment maintenance scheduled and documented? | |||
3.3 | Are equipment maintenance records maintained and updated regularly? | |||
3.4 | Is there a process for handling equipment failures or breakdowns? | |||
3.5 | Are personnel trained in equipment maintenance and troubleshooting? | |||
4 | Quality Control | |||
4.1 | Is there a documented quality control plan that includes sampling, testing, and inspection procedures? | |||
4.2 | Is the quality control plan reviewed and updated regularly? | |||
4.3 | Are quality control procedures properly implemented? | |||
4.4 | Are quality control records maintained and updated regularly? | |||
4.5 | Are nonconforming products identified and handled properly? | |||
5 | Compliance with Regulatory Requirements | |||
5.1 | Is the production department complying with relevant regulatory requirements, such as Good Manufacturing Practices (GMPs) and environmental regulations? | |||
5.2 | Are there processes in place for monitoring compliance with regulatory requirements? | |||
5.3 | Are regulatory compliance records maintained and updated regularly? | |||
5.4 | Are personnel trained in relevant regulatory requirements? |