Installation Qualification of Disintegration Tester

TABLE OF CONTENTS
  1. Objective
  2. Instrument Description & Identification
  3. Installation Check List
  4. Major Components
  5. Utilities
  6. Standard Operating Procedure / Calibration Procedure
  7. Installation Verification
  8. Summary of Installation Qualification

1. OBJECTIVE:
This study aims to ensure proper installation of the DISINTEGRATION TESTER, Model- ED 2L at PharmaGuide Limited.

This study verifies:
  • Qualification of the unit installation and examination of all background information is performed to assure conformance to Rene Industries Limited and the manufacturer's specifications.
  • The Instrument meets the current regulatory requirements.
  • No unauthorized or unrecorded modifications have taken place.
  • Standard Operating Procedures (SOP), Calibration Procedures, and Checklist have been identified and listed.
  • All critical instrumentation has been identified.
  • All utilities are properly connected.
  • All test reports, drawings, and manuals, are available and maintained

2. INSTRUMENT DESCRIPTION AND IDENTIFICATION:

Description:
DISINTEGRATION TESTER, Model-ED 2L to determine the disintegration of tablets and capsules, and meet the specification of the USP, EUR, and IP pharmacopeia. The instrument has a digital display and has the following characteristics.
  • Special cam drive ensures jerks-free movement
  • The instrument would stroke for 30 strokes/minute and with a stroke height of 55mm.
  • Instruments have an easy-loading system of baskets with swivel-free movement through a simple nap
  • The instrument works in two different mode
  1. Timer mode: In this mode, the basket stroke for the programmed time and park itself on the opposition at the end of the test to give an alarm. Programmable timers can be set from seconds to minutes and minutes to hours.
  2. Manual Mode: In this mode, the display shows ---------. No time is displayed in this mode. The elapsed time can be viewed by pressing the Timer Key. The display will display the elapsed time for about 5 Sec. When the test is over & instrument is stopped, the total integration time can be seen by pressing the Timer key
  • Instrument works in the temperature range of 20°C to 39.9°C with an accuracy of ± 0.5°C


Identification:

Manufacturer

Electrolab

Instrument name

 Disintegration Apparatus

Instrument ID

 

Model Number

 ED 2L

Serial No                               

 


Checked by:_______________

3. INSTALLATION CHECKLIST

Sr. No.

Item

3.1

Instrument appearance check

3.2

Parts Check

3.3

Installation site check


Sr. No.

Item

Observation

Checked by

3.1

Instrument appearance check

 

 

3.2

Part Check

3.2.1

Basic Machine

 

 

3.2.2

Bath

 

 

3.2.3

Beaker 2Nos.

 

 

3.2.4

Basket Assembly 02 Nos.

 

 

3.2.5

Guided disk clear 12 Nos.

 

 

3.2.6

Manual

 

 

3.2.7

Main cord 1No

 

 

3.2.8

Temperature probe

 

 

3.3

Installation site Check

3.3.1

Room temperature (15°C to 30°C)

 

 

3.3.2

Humidity

 

 

3.3.3

Corrosive Gases

 

 

3.3.4

Free from excess dust and moisture

 

 

3.3.5

Vibration Free

 

 

3.3.6

Away from direct sunlight

 

 

3.4

Equipment Connection Check

3.4.1

Power cable and control cable connection of Instrument

 

 



4. MAJOR COMPONENTS
  • Basic unit
  • Water bath
  • Basket assembly
  1. Beakers
  2. Tube holder
  3. Tubes
  4. Mesh
  5. Disk
  • Motor
  • Control panel

4.1 Basic Unit

Description

Specified

Checked By

Make

Electrolab

 

Model No.

ED 2L

 

Serial No.

NA

 

Overall Dimensions

350 x 350 x 510 mm

 

Base Plate

Size

350 x 350 mm

 

Installation Consideration

Yes/No

 

Properly mounted, supported & connected

Yes/No

 

Properly labeled / Identified

Yes/No

 



4.2 Water Bath


4.3 Basket Assembly

Description

Specified

Checked By

Beakers 

Beaker-1  

Capacity

1000ml

 

Height

142mm - 148mm

 

Outside Diameter

103mm - 108mm

 

Beaker-2

Capacity

1000ml

 

Height

142mm - 148mm

 

Outside diameter

103mm - 108mm

 

Installation Consideration

Yes/No

 

Properly mounted, supported & connected

Yes/No

 

Properly labeled / Identified

Yes/No

 



Checked By:_______________


5. UTILITIES

5.1 Electrical

Point of electric connection

1 No. of 230 V AC 50Hz, 5 Amp Socket

Power supply

230 VAC, 50Hz ± 10% should be free from electric noise

Frequency

50 Hz

Power Capacity

700 VA



Checked By:_______________

6. STANDARD OPERATING PROCEDURE / CALIBRATION PROCEDURE

Identify and list the Standard Operating Procedures / Calibration Procedures

Title

Number

Checked By

Operation Procedure of Disintegration Tester

 

 

Calibration Procedure of Disintegration Tester

 

 


7. INSTALLATION VERIFICATION

Sr. No

Consideration

Yes/No

Checked By

1.

Major components are securely anchored and

protected from shock

 

 

2.

There is no observable physical damage

 

 

3.

Sufficient room for servicing provided

 

 

4.

Required electrical connections are tight, proofed, and grounded

 

 

5.

Instrument identification nameplate is visible

 

 

6.

Unit installed and secured in place as per manufacturer recommendations

 

 



7. SUMMARY OF THE INSTALLATION QUALIFICATION

Sr. No.

Description

Yes/No

Checked By

1.

All acceptance criteria outlined in the Installation Qualification were met

 

 

2.

All specifications verified

 

 

3.

Deviations if any

 

 


8. CERTIFICATION STATEMENT
This Installation Qualification document certifies that the Disintegration tester complies/does not comply with the entire requirement contained in the protocol.

 

Signatories

Signature

Date

Executed by

Quality assurance  

 

 

Reviewed by

Production

 

 

Reviewed by

Quality Control

 

 

Approved by

QA Manager

 

 

Authorized by

Plant Manager

 

 


ALSO READ: 
Area Qualification Protocol

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